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Appreciate all the Intel so far, finally decided to join to get some idea on how to get my daily subaru back to full health while not trying to break the bank, a budget of $3,500 ideally. 1995 subaru legacy L wagon N/A 2.2l phase 1 with MAF non-egr. I have two options, rebuild or a N/A swap. But If I swap, I'm looking to do a ej2.0 N/A instead of a ej2.5, what's the main things to be aware of when going from a phase 1 2.2l to a 2.0l from say... a 2002-2004. As for a rebuild, what would be the best way to make my phase 1 2.2l a dependable bulletproof trooper as I've heard. Thanks for reading and please assist!!
 
Put a phase 2 engine in a phase 1 car?

The easiest way would be to do a complete dash swap (including HVAC, cluster, everything) with all the dash and engine bay wiring. Luckily the Impreza came with phase 1 or 2 wiring depending on the year. I'd recommend doing an 00 or 01 dash swap (avoiding the 1 year only parts from the 99).

If you want to do this the hard way, you'll have to download the service manuals for both cars and splice a phase 2 wiring harness into your car's body harness. There won't be any step by step guides on what to solder, and troubleshooting your work will be an adventure.
 
I see, so I'd need to find a donor car, I searched a few dash swaps and it definitely doesnt seem "too difficult", however it seems the more cost effective choice would be to rebuild the 2.2; any solid components I can implement to increase reliability and further longevity? Thanks for the info so far, much help.
 
OEM parts are almost always the best, that's what I'd go with for rings, bearings and gaskets.
 
Budget Build FAQ
The entire guide does not fit in one post, so I put a link at the bottom to where the guide actually starts. Please leave a comment on this thread so I can get some feedback!

Updates:

5/11/08 - First Posted
6/11/08 - Added links
6/12/08 - Changed some ideas on intakes, corrected errors about struts, added swaybar info for non-GCs
6/18/08 - Updated information on WRX/STi axlebacks
3/6/09 - Added 'Concept', transmission information, and updated other sections
3/11/09 - Modified 'Concept', other minor updates
6/9/09 - Changed entire intake concept, updated headings
10/19/09 - Added more information on exhausts and corrected prior information, added section on brakes, updated links
5/18/10 - Updated sections about wheels and intakes, fixed spelling errors
5/23/11 - Major revisions, new theories, and ordering
9/18/11 - Added maintenance section

Purpose: Educate the newbie or anyone else who wants to learn about how to build a decent daily driver for minimal cash. I'm talking no swaps, coilovers, no major power upgrades, or money pits. Many of the things you will be buying will be used or "do it yourself". Most of the work will be done by you too. You are going to need a PayPal account to buy used parts and from the internet. It's what most all people accept on RS25 on NASIOC. It's not about buying the best, most expensive parts or car. It's about taking your dumpy little L and turning it into something that's better than what it was before, for the least amount of money. This guide is designed to help you along making a 'fun' little daily driver.

Concept: Many people think the fastest cars are the ones with the most horsepower. Many times, answer isn't that simple. If you have a stock car, but know how to drive it, there is no doubt you can beat cars with higher horsepower ratings (within reason). Understand that the way a car 'puts down' that power can vary greatly too. For most cars and especially Subarus, 'going fast' means suspension mods and proper driving technique. People who boast insane dyno numbers are only shooting for peak horsepower and fail to obtain a more usable powerband. These people also don't drive that car everyday because it's not reliable at all. Subaru's EJ series engines have great torque ratings and good reliability factors, which makes them great platforms for daily drivers. That torque comes at a price in peak horsepower - after about 5K, the power falls off. But, paired with Subaru's legendary AWD system and good suspension tuning, these little cars can be turned into quick street cars and excellent daily drivers.

To summarize, Subarus have a few things going for them over other cars:
AWD System
GC/GFs are sort-of light weight
Reliable engine
Usable torque and powerbands

Another thing I'd like to touch on is the seemingly basic question... "What do you want in a car?" For many people, they just think fun is going fast or 'beating' other cars. Let's get one thing straight, street racing is illegal and you should not be racing other cars. So if you're not racing, what's the point in being faster that some other car? I agree a car needs to have some guts too it in order for it to be fun, but I think even a stock EJ22 can be very entertaining. Most people have fun on 'back roads' where the speed limit is around 35 MPH. Even with suspension mods, you shouldn't be going more than 45-50 MPH when no one's around. So why do you need an insanely fast car putting down 200+ WHP? I just don't get it.

Imprezas and other Subarus have been labeled as 'driver's cars' throughout their existence. The AWD system makes the entire car feel very stable even in harsh conditions. AWD is not a full proof savior though. It needs proper tires to work properly and still makes no impact what-so-ever in stopping power. I'd rather have a car that feels solid and has character than a car that's not as stable, but is technically faster when it comes to lap times. When you're driving down the road, lap times aren't going to matter much there.

It's all above having fun and having a car that you enjoy. I think it would be a waste to own a car I could only drive on weekends because it cost me $30+ K and I don't want to break it. I also think it would be a waste and pain to have a car that was so powerful, it wasn't reliable. The biggest statement I can make is that it's all about how much fun you can have with the least amount of money. Does the cost justify the fun?

My little rant above was mainly sparked by this thread on NASIOC (but I've always had these views):
Engine mods & money, what a waste....??

Here are some more threads to check out...

Unabomber's Manifesto

General threads of note concerning NA

NA Power White Paper

Ok, enough with the lecture.. let's get on with the guide. Since it's kinda long and doesn't fit in one post, either scroll down to post #36 in this thread, or click the link below.

To start, click here!
Thanks alot!
 
Budget Build FAQ
The entire guide does not fit in one post, so I put a link at the bottom to where the guide actually starts. Please leave a comment on this thread so I can get some feedback!

Updates:

5/11/08 - First Posted
6/11/08 - Added links
6/12/08 - Changed some ideas on intakes, corrected errors about struts, added swaybar info for non-GCs
6/18/08 - Updated information on WRX/STi axlebacks
3/6/09 - Added 'Concept', transmission information, and updated other sections
3/11/09 - Modified 'Concept', other minor updates
6/9/09 - Changed entire intake concept, updated headings
10/19/09 - Added more information on exhausts and corrected prior information, added section on brakes, updated links
5/18/10 - Updated sections about wheels and intakes, fixed spelling errors
5/23/11 - Major revisions, new theories, and ordering
9/18/11 - Added maintenance section

Purpose: Educate the newbie or anyone else who wants to learn about how to build a decent daily driver for minimal cash. I'm talking no swaps, coilovers, no major power upgrades, or money pits. Many of the things you will be buying will be used or "do it yourself". Most of the work will be done by you too. You are going to need a PayPal account to buy used parts and from the internet. It's what most all people accept on RS25 on NASIOC. It's not about buying the best, most expensive parts or car. It's about taking your dumpy little L and turning it into something that's better than what it was before, for the least amount of money. This guide is designed to help you along making a 'fun' little daily driver.

Concept: Many people think the fastest cars are the ones with the most horsepower. Many times, answer isn't that simple. If you have a stock car, but know how to drive it, there is no doubt you can beat cars with higher horsepower ratings (within reason). Understand that the way a car 'puts down' that power can vary greatly too. For most cars and especially Subarus, 'going fast' means suspension mods and proper driving technique. People who boast insane dyno numbers are only shooting for peak horsepower and fail to obtain a more usable powerband. These people also don't drive that car everyday because it's not reliable at all. Subaru's EJ series engines have great torque ratings and good reliability factors, which makes them great platforms for daily drivers. That torque comes at a price in peak horsepower - after about 5K, the power falls off. But, paired with Subaru's legendary AWD system and good suspension tuning, these little cars can be turned into quick street cars and excellent daily drivers.

To summarize, Subarus have a few things going for them over other cars:
AWD System
GC/GFs are sort-of light weight
Reliable engine
Usable torque and powerbands

Another thing I'd like to touch on is the seemingly basic question... "What do you want in a car?" For many people, they just think fun is going fast or 'beating' other cars. Let's get one thing straight, street racing is illegal and you should not be racing other cars. So if you're not racing, what's the point in being faster that some other car? I agree a car needs to have some guts too it in order for it to be fun, but I think even a stock EJ22 can be very entertaining. Most people have fun on 'back roads' where the speed limit is around 35 MPH. Even with suspension mods, you shouldn't be going more than 45-50 MPH when no one's around. So why do you need an insanely fast car putting down 200+ WHP? I just don't get it.

Imprezas and other Subarus have been labeled as 'driver's cars' throughout their existence. The AWD system makes the entire car feel very stable even in harsh conditions. AWD is not a full proof savior though. It needs proper tires to work properly and still makes no impact what-so-ever in stopping power. I'd rather have a car that feels solid and has character than a car that's not as stable, but is technically faster when it comes to lap times. When you're driving down the road, lap times aren't going to matter much there.

It's all above having fun and having a car that you enjoy. I think it would be a waste to own a car I could only drive on weekends because it cost me $30+ K and I don't want to break it. I also think it would be a waste and pain to have a car that was so powerful, it wasn't reliable. The biggest statement I can make is that it's all about how much fun you can have with the least amount of money. Does the cost justify the fun?

My little rant above was mainly sparked by this thread on NASIOC (but I've always had these views):
Engine mods & money, what a waste....??

Here are some more threads to check out...

Unabomber's Manifesto

General threads of note concerning NA

NA Power White Paper

Ok, enough with the lecture.. let's get on with the guide. Since it's kinda long and doesn't fit in one post, either scroll down to post #36 in this thread, or click the link below.

To start, click here!
Genius
 
Something else I might want to address is the apparently fundamental inquiry... "What is it that you need in a vehicle?" For some individuals, they simply think fun is going quick or 'beating' different vehicles. How about we make one thing straight, road hustling is illicit and you ought not be dashing different vehicles. So in the event that you're not hustling, why in being quicker that another vehicle? I concur a vehicle needs to have a few guts too it for it to be fun, however I think even a stock EJ22 can very engage. A great many people have some good times on 'dirt roads' the place where as far as possible is around 35 MPH. Indeed, even with suspension mods, you ought not be going more than 45-50 MPH when nobody's near. So for what reason do you want a madly quick vehicle putting down 200+ WHP? I simply don't get it.
 
Thanks for putting this together. I remember when I first got my rs in 2017, It felt like I spent weeks doing nothing but reading about that car and thinking about how I wanted to build it, and what my ultimate goal was.
Since that time, I repaired the issues that were present when I bought it (head gasket and clutch) and still drive a bone stock 2.5rs that needs a repaint badly.
 
OP lost me with the “200whp? What are you going to do with ALL that power?” comment.

While a nimble, well sorted car can be enjoyable, what’s not enjoyable is having to wave literally every other car on the track around you on the straights at a track day. More HP makes nimble cars more fun.
 
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