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swaybars hollow vs solid

1.2K views 17 replies 8 participants last post by  99GC8  
#1 ·
so i did a little searching but i couldn't find out exactly what i was looking for. i know that hollow sway bars are stronger but i was just wondering why, it just seems like a solid bar would be much stronger.

thanks for the input :)
 
#2 ·
Since the hollow sway bar has two surface areas, inner and outer, it is more resistant to stresses applied along the length of the bar. A solid bar has only one, an outer. The hollow sway bar would also be lighter compared to a similar diameter solid bar.
 
#4 · (Edited)
Uhhh, not sure where you guys are getting your information. Hollow bars are not stronger, just lighter, and the surfaces have nothing to do with it.

When it comes to resisting twist, a hollow bar has less strength, but the amount of strength lost is often made up for by increasing the outer diameter. The ability to resist twist is proportionate to the diameter. So, a hollow bar of the same diameter will have lesser resistance, but, the effect is lessened because it still has the outer diameter, which supports most of the load.

In a solid bar, the very center of the bar does almost nothing to resist twisting. Try twisting a very small piece of spring steel, that will be akin to the resistance the very center of the bar is providing. Now, take that same amount of material and double the diameter but make it hollow, and it's much harder to bend, and that's where hollow bars are superior. You can take the same amount of material used in a 18mm bar, make it hollow, and make the outer diameter much larger, say 24 mm. Now, that 24mm bar will not be as strong as a solid 24mm bar, but it will be much stronger than the 18mm bar you would have gotten out of it before.

Nathan
 
#16 ·
If you've got something rubbing on the bar, it's more likely to cause a failure with a hollow bar than on a solid bar because there's less material. Due to manufacturing variances, that big ass Strano bar can rub on some parts of the chassis (some bolt somewhere). As with any aftermarket part, double check clearance across the entire bar.