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JO5H's Hellacheap Kitchens Thread

115060 Views 386 Replies 77 Participants Last post by  scruff3333
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I finally have an Impreza! I was still stuck on my FXT and searching craigslist high and low for a black 05 and kept coming up short. I decided to look at for GC Imprezas to see if anything good popped up and came across this black beauty in Samammish priced at $3400



The guy I bought it from had a shop and he was using this car as a service loaner, the body looks pretty good just a lot of dings



The tires are pretty new and the maintenance looked good, I got to see it on a lift and everything looked great



The tan interior is not doing it for me at all but it is in decent shape I suppose, I do like the accordion shift boot though. The car has just over 200k and looks as well as I would expect with barely a spot of rust, I test drove it and about pooped myself when I hit the brakes doing 40. When I picked it up yesterday I was still thinking I would just keep it a while until I find another Forester but on the ride home I fell in love, just really want to upgrade the brakes

- Current Mod List 11.8.2022 -

Engine

  • Subaru (2005 Forester XT) EJ255
  • IHI VF39 Turbo
  • Subaru (2008-14 STi) Intercooler
  • iWire GC/GR Intercooler Splitter
  • Cobb LF Bypass Valve
  • Samco Sport (TCS292) 2004-07 STi Silicone Intercooler Hoses
  • Cobb (AP3-SUB-002) Accessport FXT+VF39 v350
  • Invidia Equal Length Exhaust Manifold
  • Invidia (HS02SW1UPP) Cat-less Up-pipe
  • Invidia (HS055SW1DPO) 3" Divorced Wastegate Downpipe
  • TurboXS (WS202-MP) 3" Midpipe V2
  • TurboXS (WS202-RMA-TI) Rear Muffler Titanium Tip
  • Cobb SF Air Filter
  • DeatschWerks (9-201-0791) DW200 Series Fuel Pump
  • Subaru (2005 Forester XT) Fuel Tank
  • Subaru GC8 Koyo Radiator
  • STi 1.3bar Radiator Cap
  • Subaru GC8 JDM Coolant Expansion Tank
  • iWire (Build #1303) Merged STi Harness
  • Subaru EJ257 Oil Pan & Dip Stick
  • AVCS Oil Screens Removed
  • Killer B Oil Pickup
  • Killer B Sump Baffle
  • Crawford V2 Air/Oil Separator
  • Tomei Timing Belt
Coming Soon...
  • IHI VF48 Turbo
  • Cobb (COBBEBCS-SUB) 3-Port Boost Control Solenoid

Suspension
  • Whiteline (BSF33XZ) 24mm Adjustable Rear Sway Bar
  • Cusco (666 474 LB) Adjustable Rear Lateral Links
  • Subaru (2004-07 STi) Aluminum Rear Lateral Links
  • Perrin (PSP-SUS-212) Rear Sway Bar Spherical End Links
  • STi Pillowball Trailing Arms
  • Whiteline (BSF33X) 24mm Front Sway Bar
  • Subaru (2004-07 STi) Aluminum Front Control Arms
  • Cusco Front Sway Bar Pillowball End Links
  • Cusco GC8 Type OS Rear Strut Tower Bar
  • Cusco GC8 Type OS-T Rear V-Brace
  • Cusco GC8 Type OS Front Strut Tower Bar
  • Swift (4F005) Sport Lowering Springs
  • Tokico (2002-03 WRX) D-Spec Struts
  • Whiteline Com 'C' Caster/Camber Adjusting Strut Mounts
  • TSS Tubular Rear Subframe
  • Subaru (2005 Forester XT) Front Subframe
  • Cusco (666 477 A) Front Subframe Brace Type II
  • Subaru (2005 Forester XT) Steering Rack
  • GC/GD Hybrid Steering Shaft U-joint
  • Whiteline Steering Rack Bushings
Coming Soon...
  • Subaru (2004 STi) Rear Knuckles

Brakes
  • Subaru (2000-04 Legacy) 289mm Rear Rotors
  • Subaru (2002-03 WRX) Rear Calipers
  • Suabru (2005 Forester XT) 292mm Front Rotors
  • Subaru (2005 Forester XT) Front Calipers
  • Stoptech Stainless Steel Brake Lines
  • Subaru (1990-94 Legacy) 1" non-ABS Master Cylinder
  • Grimmspeed Master Cylinder Brace
Coming Soon...
  • Subaru (2004-07 WRX) 4/2 Pot Calipers
  • DBA Gravel Spec Rear Rotors
Drivetrain
  • Subaru (TY752VB5CA) Type-RA Transmission
  • Exedy (15802) Stage 1 Clutch
  • Fidanza Lightweight Aluminum Flywheel
  • DCCD Pro Manual Controller
  • Cobb Adjustable Short Throw Shifter
  • Kartboy (KB-002) Shift linkage Bushings
  • TIC (1001-01-0003) Shift Linkage Update
  • Perrin (X-PSP-SUS-522) Differential Front Support Bushings
  • Subaru R160 4.44 Rear Differential
  • Subaru (2005 Forester XT) Rear Axles
  • GSP (NCV66505) Front Axles
  • Subaru (2005 Forester XT) Knuckles
  • Cusco Engine and Transmission Mounts
  • Kartboy (KB-025) Transmission Cradle Bushings
Coming Soon...
  • Exedy (15802HD) Stage 1 Heavy Duty Clutch
  • Subaru R180 4.44 Rear Differential
  • Subaru (2004 STi) Rear Axles
Interior
  • STi Duracon Shift Knob
  • Sparco (015TMZSI) Steering Wheel
  • Sparco (01502033) Hub Adapter
  • Subaru (2002-03 WRX) Red Stitch Parking Brake Lever
  • Subaru 2.5RS Black Flocked Dash
  • Subaru (2000-02 Forester) Double Cupholder
  • Subaru (2000-01 2.5RS) White Face Gauge Cluster
  • Top Dash Pocket Replacement Triple Gauge Pod
  • VDO Boost, Oil Pressure & Water Temperature Gauges
  • Subaru (2000-04 Legacy) CD Player Head Unit
  • Subaru 2.5RS OEM Tweeter Upgrade
  • Polk Audio 6.5" Speakers
  • Subaru 2.5RS Black Interior Set
  • Autopower (1993-01 Impreza non-Sunroof) Street Roll Bar
  • Recaro Profi XL Seat
  • Recaro Profi SPG Seat
  • Planted (1993-01 Impreza) Steel Seat Bases
  • Planted Aluminum Side Mounts
  • Schroth 6-Point Harness
  • Schroth (SR20013) Profi II-6H 2" HANS Harness
  • Subaru (2008-14 STi) Seats
  • 6OVRCRST Rear Seat Delete
Coming soon...
Exterior
  • Subaru 2.5RS Front Bumper Cover
  • HT Autos 2.5RS Fog Covers
  • Replica STi Front Lip Spoiler
  • Subaru GC8 JDM Lightweight Front Bumper Beam
  • Subaru GC8 JDM Clear Corner Lights
  • Subaru GC8 STi Version 5/6 Grille
  • Subaru GC8 STi Aluminum Hood
  • Subaru 22B Hood Vents
  • Subaru GC8 JDM Smooth Rear Bumper
  • Subaru GC8 JDM Rear Spats
  • Subaru GC8 JDM Lightweight Rear Bumper Beam
  • Subaru 2.5RS Sideskirts
  • Rallitek Mud Flaps
  • Subaru 2.5RS Fender Liners
  • Subaru GC8 STi Fender Badges
  • Subaru 2.5RS Fender Braces
  • Subaru GC8 STi Side & Trunk Decals
  • Subaru STi Version 5 Rear Spoiler
  • Subaru GC8 JDM Tail Lights
  • Subaru GC8 STi Type R Tail Light Trim
  • Subaru GC8 STi Type R/RA Roof Vent
  • Shaved Door Mouldings
  • Subaru GC8 JDM Rear Glass With Wiper
  • Unknown Manufacture Hood Dampers
Coming Soon...
  • Repair Busted STi Sports Front Bumper
Wheels & Tires
  • Braid Winrace T-Acropolis 15x6.5J ET+45 - Kumho Solus Xpert 195/60R15
  • STi 5-Spoke 16x7JJ ET+53 - Hankook Ventus V2 Concept 2 225/50R16
  • Prodrive P1WRC 17x7J ET+52 - Falken Azenis RT660 225/45ZR17

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Nice! Subaru really upped their shift quality on the newer 5mt's as well.

I noticed there were 2 different plastic 5mt vss gears when I looked in to it. I now believe the difference was they were for standard height cars, or for factory raised cars.
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After I swapped the VSS and was getting ready to install the OBXT transmission I realized there is a major difference that I somehow overlooked... push vs. pull clutch. So basically my options are to replace my perfectly good, and expensive, clutch in order to run this untested junkyard transmission or pull them both back apart, swap the VSS back and be back at square one. This obviously cheesed me off a bit so I pretty much ignored this project all Summer long and instead worked on home projects and my 4runner.



Only the off-road trim 4runners get the scooped hood so the limited gets the flat hood, even though it gets special bumpers and rocker trim still no scooped hood so I scoured the internet to find a scooped hood in decent shape



Toyota really missed an opportunity with the limited front end and a scoop on top, the white paint on the limited is an extra $1000 from the factory but Toyota still can't put a scoop on it



Climb over the seat while I'm driving down the freeway once, shame on you but climb over the seat twice, molle panels



Eventually I decided to run the FXT transmission until it blows up for real, basically repeat my last post again



I watched a couple videos on youtube about fiberglass repair and now I'm an expert so I started by fixing the big crack at the top, it was pretty deformed so I needed the strap to hold it in place



While I was waiting for the fiberglass to dry I finished putting the transmissions together, I used the center diff assembly from the OBXT transmission in hopes it was in better shape



The fog opening got crushed in pretty bad so the scissor jack is pushing it back out, there's a lot of smaller cracks all around it too so it was pretty delicate and I just did my best to get it somewhat round



I had to use another strap to hold the bottom crack together, added a bunch more fiberglass to the top crack as it worries me the most



The bottom crack was pretty easy to fix, fiberglass repair isn't as difficult as I imagined it's just stinky and makes you feel dizzy then itchy so like weak ass meth



The fog opening really took a beating when the mounting tab ripped it apart, structurally I'm pretty confident in the repair but good god it is ugly
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Awesome project! Your FG repairs look fine, at least it's all hidden. I'm curious to watch and see how that goes for you. Is that FG sport bumper you have an aftermarket or subaru part? It looks like a 2.5RS bumper to my uninformed eye, but I thought those are plastic.
(I am also in Washington, living on the Long Beach Peninsula if you ever make it down here!)
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I can smell your post -_-
We should be able to make gear oil out of something other than burnt assholes in 2021
Awesome project! Your FG repairs look fine, at least it's all hidden. I'm curious to watch and see how that goes for you. Is that FG sport bumper you have an aftermarket or subaru part? It looks like a 2.5RS bumper to my uninformed eye, but I thought those are plastic.
(I am also in Washington, living on the Long Beach Peninsula if you ever make it down here!)
The sport bumper was on my JDM nose cut, it could be factory or Launsport or some other replica. I don't really know the differences that well but they are all fiberglass, the WRC bumpers, sport bumpers, even the mighty 22B bumper is fiberglass. It's like Deckard at the end of Blade Runner, if it's that hard to tell the difference does it really matter?



The crappy Maaco paint was already peeling before I wrecked the bumper so I just sanded the whole thing, I use a pretty rough grit for this first go to get the loose material and any of the chipping paint



I stopped short of getting in the nooks and crannies unless there was clear chipping or damage, I wanted to take it down as far as I had to so that I would have a solid base to build from



After a wash the spots that are going to need the most work are more visible, some exposed fibers and cracks that will need a lot of filler



I mixed up some more resin and made sure any exposed fiber was covered and the deep cracks were filled, there is also a hole in the lip spoiler that I couldn't access from behind so I'm having to fill it from the front



The lip spoiler is so thin it was really hard not to burn through it with the sander, the area that was scraped was barely holding on so I spread epoxy all over it



After I got the transmission reinstalled I decided to stop playing around with the power steering cooler and get new hose so I could use it, it really wasn't difficult at all and hose is something like $2 a foot I was just being a cheap ass



I splurged more and bought some coolant hose to straighten out the lines from the header tank and some more oil hose since I moved the AOS to fit with the strut bar, again I was just being a cheap ass and didn't want to spend $10 on hose when I have a box full of OEM hoses



I was having problems with the brake booster for so freaking long, I thought there was a check valve in the hose or the nipple or somewhere and I was right! There it is, the bulge in the line that looks like a restrictor or a some sort of check valve! It was just installed backwards and now I feel shame



I had it on backwards for so long and I even added a check valve, I'm getting a little more brake boost now. The pedal still feels really stiff but not like there's NO power assist, just not as much as I would like



Back to moving under her own power again! The battery is pretty toast and should have been replaced long ago, the bumper still needs a lot of work, the rear wiper has a mind of it's own and had to be disconnected and the engine is hunting around at idle like there is a vacuum leak so I'm thinking the booster got it's back blowed out. Lastly and on a somewhat positive note, I'm pretty sure the deceleration noise I was so worried about and made me tear apart my transmission is actually my center driveshaft intermittently rubbing on the heat shield. The fuckin' way she goes
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I went under the car to take out the heat shield and noticed not a drop of oil yet after replacing all the oil cooler gaskets, that feels good but I'm still getting the weird driveshaft noise so I think there is an issue with the driveshaft itself









After sanding all the cracks I filled with more resin I saw a few more places where fiberglass was exposed, the hole in the lip spoiler still didn't get completely filled too so I went back over the trouble spots one last time



I fully expect to scrape here again so I really layered it on, a little more sanding and it's ready for bondo









The bondo started hardening faster than I anticipated so it was a little more difficult to spread toward the end. My main concern is getting the lip spoiler into shape, it never really was a great fitment and my crack repair was not good. Getting the bottom flat all the way across for aero has already used a ton of bondo and where it was cracked in half it dipped in, I'm going to have to use all of my sculpting skills but I have faith that the end result will be perfect
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Well, in the 3 months since my last post I have done literally nothing with the sport bumper repair but I did some other stuff with the car...



I got some new tires for the Prodrives, Falken Azenis RT660 225/45ZR17 should be pretty sticky but they will have to wait until Summer to test



I didn't repaint the wheels like I wanted to but they fit well with the motif I have going 'Still pretty from afar but shows signs of neglect, age and abuse'



After the anniversary of wrecking the bumper I got really sad that I haven't driven it hardly at all for a whole year, it just sits in the same spot getting snowed on



Cool story: I was having a really hard time getting the transmission into and out of gear, I thought the clutch slave had gone out because it would not go in at all but even with the motor off it still did not want to go into any gears. I forced it into reverse and when I tried to start it the car lurched like the clutch wasn't disengaged. I could see the fork moving and no leaks from the clutch reservoir so I thought maybe the bearing had come off but the clutch not disengaging wouldn't explain why even with the motor off it is still hard to go into gear. I checked the oil and it looks like a lot of humidity made it into the case so I drained a little of the gear oil to see if maybe a bunch of water got in and froze but no water came out. I just pushed the clutch pedal roughly 300 times and forced the shifter into all the gears until it got really stuck in reverse and I had to put a scary amount of force on the shift lever to get it out. Somehow that was the trick and it operates just fine now, I'm stumped as to what was wrong or how I fixed it but I'll take it



I decided to not wait until the sport bumper is finished and got a brand new RS bumper from Subaru, I ordered fog covers from HT Autos so when they arrive I'll get it painted



The sport bumper had this same gap under the passenger headlight so I'm wondering what is tweaked, the core support? the bumper beam? the frame?



I put the RS hood vents in because the 22B vents just looked out of place to me without the sport bumper, I'm actually really liking this look and I don't know how motivated I'm going to be to fix the sport bumper now



I've needed a new battery since I started the swap so long ago but the freezing temps here finally killed the old one, I know optima gets a lot of crap but I don't have any experience with them and figured I would try it out to form my own opinion



It's not every day that you score like this at the junkyard, let alone during a 40% off sale! I ended up leaving the Cusco bar for somebody else, but the 24mm Whiteline bar is all mine and for only $25



The Forester bar is out and man this thing is huge in comparison, I'm thinking about getting a matching rear bar from whiteline because I'm still using the 22mm Rallitek bar made for the GC. At least the Rallitek bar is adjustable, I had it at the softest setting to match the Forester bar so I am for sure going to move it to the stiffest setting now after feeling all of the understeer
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local guy! nice car bro
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I got sick with rona and had to stay home from work for 10 days, you would think traveling to an anti-mask red state during the omicron surge to party all weekend would have no consequences but it does. While I was home from work I spent a lot of time researching parts I want, buying shit I don't need and cleaning out the garage with the goal of fitting two cars in there



The HT Autos fog covers came from Import Image Racing, they fit well but needed a little trimming. I also got turn signals and installed them, I don't really see the need for the little orange vent covers so I think I'll go without them



There are no instructions with the fog covers and the listing says Does not include brackets but on HT Autos it says they are included and my set came with the brackets, I'm just not sure how they are meant to be installed since there is no instructions included or online



Instead of doing anything particularly meaningful I found a better match for Cusco blue so I repainted the strut bar, I used Duplicolor Bahama Blue Metallic and polished up the aluminum too



Finished product looks pretty good, I can't wait to repaint more stuff instead of taking care of things that actually need my attention



I ordered the matching Whiteline rear sway bar so while I'm back there the lateral links are the next to get resprayed and serviced, I started by taking them down to bare metal again



The color doesn't come through in pictures as well as it looks in person, the hue is nearly identical to the original Cusco color and the metallic sparkle really shines



The rubber surround was super dirty and I cleaned it, you can see the color difference next to the subframe. I like fresh paint so much I'm thinking about painting the subframe again for the third time, maybe white or pink



I got a pretty good deal on the sway bar from Tirerack, they have it on closeout but only the 24mm and they mistakenly listed it fitting a 1989 Saab so it took a call to customer service to place my order. I took so much time making sure fitment was correct but I didn't realize the HD mount uses a completely different bushing so it really didn't matter



I got it installed but I had to order the 24mm bushings for the HD mount, the Whiteline US website sucked for finding info to get the correct part number and I emailed customer service to get help but they just replied that it was out of stock and no part number to search or anything. I went to the Australian site and they have way more information presented, the 24mm HD mount has a service kit listed and I just googled it and found it on Amazon with next day delivery



Teaser for future updates...
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So I picked up a Type-R/RA transmission and R180 thanks to a local member on here, still need to get a lot of parts for it though. My plan is to put the transmission in first and do the R180 swap later, since I'm already running 4.44 it shouldn't be problematic. I've been driving the Impreza more on weekends and trying to take it out at least once a week, still trying to diagnose the deceleration noise I'm getting. I swapped the center axle with a newer one out of a Saabaru and no change. I looked at my rear CV axles and found they were installed in reverse left to right, apparently they are not the same length with R160 like the fronts or R180, I swapped them back to correct placement and no change in the noise. Starting to run out of things it could be...



I drove it to work one day and looked out the window to check on it when I saw a nearby car on fire, this was the last time I drove it to Seattle and I don't think I'll be doing that again



I got a DCCDpro manual controller and harness from iwire, still need to source some bugeye sedan axles to stay wide tracked and fit the older style transmission stub axles



My merged harness already had DCCD wiring equipped so the controller is simply plug and play, the plug is just capped on the engine and install could not be easier thanks to iwire



My Cusco brace was looking funky with paint chips and I decided to repaint it like the other Cusco bits, took it down to bare metal with aircraft stripper and a wire brush



I repainted it using more of the Bahama blue metallic, I don't care whether or not it's a perfect match for Cusco blue it's a good looking color that really pops



The transmission cradle was dropping bushing material when I took it off, the Kartboy bushings had cracked and were falling apart so I think I may have solved my deceleration noise



It looks like for some reason I used a combination of Kartboy bushings and OEM bushings for some reason, the Kartboy bushings held up much better than the OEM but still failed just not as spectacularly

Talked with Kartboy and they replaced the bushings under warranty even though I got them back in 2008, sent replacements express shipping and they sent an atomic fireball for reasons unknown to me but I'll take it



With the intercooler off I decided to revisit placement of the oil separator again, it was full of milkshake and water so I'm for sure connecting the coolant hoses this time



This is absolutely the highest it can be mounted and the furthest back with the strut brace, I wouldn't call this position optimal but it's the best I think I can do with the space provided

Next update is going to be transmission install, my shopping list for the RA swap is still pretty big;
Bugeye WRX sedan/STi front axles
Bugeye STi R180 rear axles
Bugeye STi 5x100 R180 rear knuckles
Any year 4/2 pots

I already got the gravel spec rotors for the rear but trying to source the rest of the list for sane prices is driving me crazy
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That is some scary stuff with the fire! I am so scared of my car getting stolen I won't drive it into town (Portland) unless I can park it in my parent's garage overnight.

Your build looks great, I love the foresight iWire has with their merge. I also have the capped plug in case I upgrade to DCCD.
Damn I forgot how cheap those kitchens were. Looks hot.
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That is some scary stuff with the fire! I am so scared of my car getting stolen I won't drive it into town (Portland) unless I can park it in my parent's garage overnight.
That car had a lot of evidence those people were stealing catalytic converters among other things. There was a reciprocating saw left behind, a bunch of rough cut exhaust pipe flanges, numerous screw drivers, pry bars and a ton of mail from all different addresses. The plates were expired by 3 years, there was burnt foils everywhere, it's a common sight around here. If my car was their next target, it couldn't have happened at a better time or to more deserving persons

Damn I forgot how cheap those kitchens were. Looks hot.
The thing about cheap kitchens is they start out cheap but they just keep getting more expensive while also taking longer than expected

Anyway, the tale of the most expensive cheap kitchen on rs25 continues with probably my 17th Subaru transmission swap


The transmission came with a lightweight flywheel and clutch, it appears the flywheel is an aluminum Fidanza so I installed it because why not


Besides the surface rust, the clutch looked fairly new and still had the Exedy marking on the friction surface


I wasn't sure what I had but after looking up the numbers I found it is a stage 1 (289wtq) a little less torque handling than my stage 1 HD (319wtq) but I think it will be fine with the little td04 and it's already mated to the flywheel so I installed it, saving what's left of my HD clutch for when I'm making more power


I got some heater hose and connected the oil separator to coolant, I should have done this originally but I didn't think it was necessary, hopefully this will keep the return lines from getting full of milkshake


The axles I picked up at the junkyard are from a narrow track but even fully extended there is some movement, barely any at all but they aren't stretched to the max so I think they will work while I try to source a reasonably priced set of OEM remans


One thing I didn't think about was the older transmissions require this spring to keep the shift lever upright, I paid $1.84 for a new one from the dealer before finding the old one sitting on a shelf


I'm not happy about losing the TiC linkage update but I know I would struggle with the shift lever not returning to position, this is the first time I've changed the linkage with the transmission in the car and it is definitely a lot harder


The DCCDPro manual controller install was very easy, I purchased it with the iwire harness so it was just plug and play


As I mentioned before, the bulk harness already has dccd pigtails installed by iwire so it couldn't be any easier to wire up


The harness that came with the DCCDPro controller connected right up but the row of 3 wires pictured on the bottom of the plug are shifted compared to the wires from the pigtail in the bulk harness, I emailed iwire about this issue last night but I haven't heard back yet

I drove around a couple times to test everything out and my first impression is the 35:65 torque split can be scary if you are not expecting it. Actually, my first impression was holy shit I installed the clutch wrong it's making so much noise! It really just took some time to wear in and it quieted down after a few minutes of use. The clutch grips fine and holds power no problem, I thought it was slipping when I tested it accelerating from low rpm in 3rd gear but when I let off throttle the rear end snapped back in line. It was raining out when I was testing but I wasn't prepared to break the rear loose in straight line acceleration from a roll, in 3rd no less. Which leads me to my next observation, the gears are way closer together and it's most noticeable shifting between 1st-2nd. Compared to the FXT transmission all of the gears are shorter except 1st, which is ridiculously short in the Forester. I hadn't discovered the wiring issue yet so I tested the dccd roller in a dirt lot, never felt any difference even between open and lock. I read up on it and when the controller is disconnected the dccd remains open, which is what I'm experiencing and why I started checking all the connections. The other possibility is my dccd clutches are toast and I really hope that's not the case
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Holy shit, I didn't even realize my iWire harness had a DCCD pigtail until you posted this. Win!
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Your build looks great, I love the foresight iWire has with their merge. I also have the capped plug in case I upgrade to DCCD.
Holy shit, I didn't even realize my iWire harness had a DCCD pigtail until you posted this. Win!
You both will appreciate this update then, iwire customer support really held my hand across the street for this one


The plug in the bulk harness (left) was pinned correctly but the ground wire (green) is not included, the VSS wire (blue) is included but not needed with my manual controller, the pigtail that iwire includes with their install kit (right) has the ground wire installed


Instructions from iwire were to simply take the ground from the pigtail and insert it into the bulk harness plug, with a small flathead screwdriver it was really easy to just depin and repin the connector


So the dccd is now wired correctly but when I backed out of the driveway to test it I was experiencing massive binding like the center diff was now locked, I lightly lifted the handbrake just until the light turned on and the binding stopped. With the handbrake test complete, I tried rolling the switch the other way to L and the differential opened back up. One last call to iwire and I was told the older GC switch is reverse polarity from the GD roller switch, depin and repin again this time swapping the red and green wires at the switch plug. Now the dccd controller works and the center differential is for sure able to lock, I'm not going to mess with it much until I flush all the generic oil out and fill with Motul Gear 300


After all that mechanical and electrical fun I turned my attention back to cosmetics, the Autopower roll bar comes painted but it is in no way a premium paint job and I've not exactly been careful about scratching the paint


I thought about just respraying it black but I'm glad I used my new favorite Cusco blue inspired color


It is a pain in the ass to get the roll bar in and out but I'm glad I did it, being so close to the dome light it adds some blue color to the whole interior


I finally got my new bumper in for paint and I picked up a cheap replica STi lip spoiler off ebay, I thought about getting the lip painted too but I decided not to so it will match my sideskirts and spats


Putting the lip on from the front first and moving to the ends was near impossible but I figured out it's way easier to mount the ends first then pull the front into position


I taped off the license plate area because it looked textured like the sideskirts and such so I figured it's not intended to be painted, looking at pictures online I see it both ways and also it looks like some people just cut it out entirely


The fog cover decals were difficult to get positioned just right because I'm obsessive like that, now that I see the bumper fully done I'm tempted to put the clear headlights back on and have a complete facelift
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Drained the transmission oil and it looked fine, a little more material on the drain plug magnet but nothing really concerning. I ordered some Motul gear 300, topped off the rear differential because it sure looks like it's leaking and did an engine oil change


While on the maintenance kick, I got a replacement cobb air filter with the oil and adding the post MAF hose enabled free shipping. I'm not super into the hose, probably should have just gotten the filter cleaning kit or something but no ragrets


I noticed my rear tires are rubbing slightly, the combination of widening the track, the wider tires, cheap generic struts and 'tired' version 5 springs is too much


I really like the ride height but a little more stiffness would be appreciated, I have had D-specs on the shelf for a while and now I'm going to put swift springs on that same shelf


I picked up a vf39 turbo from ebay, the only one I could find anywhere without a wastegate crack yet. The vf48 just wasn't close enough for the cobb ots tune and now thanks to the epa trying to keep our world safe from Subarus without catalytic converters while also allowing all propeller aircraft to burn fucking leaded gas, I'm not able to get protuned unless I buy and install a catted downpipe. Thankfully, I downloaded all the ots tunes available from cobb before they purged everything that remotely resembled a performance increase. The vf39 with ots tune puts me back $300 for the turbo vs. $600 for a catted downpipe and much more for a protune with the vf48 so I made the predictable and thematic choice to cheap out


The heat shield I have fits on the td04 and the vf48 but not on the vf39 so I'm going without one until I find the cheapest solution, the oil drain hose from the Crawford seems happier to not take such an awkward turn


From my box of hoses I had to try every combination of elbow and throttle body connector before fitting the smaller elbow and the samco connector and now it fits like a glove


I had to shorten the coolant hose from the Crawford to the header tank and it still pushes against the intercooler so I heat wrapped it for good measure


Drove to work and everything looked good besides one of the coolant hoses needing to be tightened, I ended up swapping the crystal headlights in because the fluted just didn't look right with the facelift bumper


I've gone on a few drives now and the DAM still hasn't budged, TD boost error is usually around 0.95 at the end of the trip and the largest value for A/F learning so far was just over -2% cut. I'm still hearing some pops between shifts as it leans the map out, no knock yet but it seems it hasn't really attempted to advance timing yet. When doing a 4th gear pull 17.47psi was the highest boost value I've seen so far, I cant remember what the target is but I'm guessing somewhere around 18lbs. The td04 never really got higher than 11psi with TD boost error of 0.85 and it doesn't really feel that much faster with that much more boost, I'm looking forward to when it starts advancing timing. Drivability feels better, with the RA trans the gears are so short I spend more time in the higher rpm's and the td04 gives up too early. After all that I'm pretty happy with the bang for the buck
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I like the Cusco blue inspired color for the roll cage, looks tight. How was the bolt in fitment? I imagine the holes not lining up without careful consideration. Also, how did you even install that in a coupe? It looks so big!
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I like the Cusco blue inspired color for the roll cage, looks tight. How was the bolt in fitment? I imagine the holes not lining up without careful consideration. Also, how did you even install that in a coupe? It looks so big!
It's an Autopower bar out of San Diego, it's actually pretty easy to fit with the bigger coupe doors


Summer tires weather has finally come so I wasted no time trying out the RT660's and, in the little time I have driven with them, I am really impressed


I ordered a rear seat delete from 6ovrcrst Rallysport, I heard about their stuff watching Bucky Lasek's channel on youtube. I took out the back seat long ago but I'm not too fond of the bare metal and exposed wires clashing with the rest of my 'finished' interior. To be ready for install I removed the rear shelf cover, the replacement cover doesn't have speaker grilles so the speakers also had to go


When I was picking up the parts it dawned on me that I would have to cut the new panel for the rear wiper and I don't really want to do that because I'm not super sure if I want to keep it, I've been thinking about offering up a trade for usdm glass... Any interest?


The roll bar isn't going anywhere so I didn't have an issue with cutting out holes for that, it was kind of difficult to get a precise measurement so I just cut a little at a time until it fit reasonably well


Going back and forth between left and right making small adjustments was very tedious but I really didn't want to cut more than I have to and be left with a weird shape


The install kit comes with rivets to install these brackets on the rear shelf panel and the seat bottom brackets, thankfully they supply 2 extra because I installed one of the brackets backwards and had to drill them out


The seat bottom was really easy to place, getting it to stay together with the seat back not so easy


The install kit comes with plastic push clips to secure the top and bottom panels but I just couldn't get a snug fit from them, scrounged some interior screws and speed nuts from my bins and it's much tighter now


There is an interesting gap between the seat back and the shelf now, I for sure want to commit to the rear wiper before cutting a hole for it though


It's not the cleanest work I've ever done but it fits and it doesn't make noise, it's good that the panels are so pliable or I don't know how I would have fit them through the roll bar. once I got the seat back aligned better I went in with a file and got notches for the roll bar good enough that it wasn't driving me crazy any more. I can't say enough good things about the guys at 6OC Rallysport/HARD Motorsport. I was in Spokane only for the weekend for a wedding and they had somebody come in on a Saturday to meet me and let me pick it up. That was really nice to save me $100 in shipping costs but then he even offered to show me around the shop and explain how they started, how the molds are made, the cool tools they use... Genuinely good guys, the lot of them
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Would totally trade you glass if I was still in the PNW. Your car is looking mighty fine though!
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Would totally trade you glass if I was still in the PNW. Your car is looking mighty fine though!
Thank you, coming from the owner of a very enviable black coupe that carries some weight

Speaking of carrying weight, I took my car to the truck scales and it comes in at 2960 including me. This was also with the heavier, motorized STi passenger seat installed instead of the Recaro so I think I could get in around 2740 with both seats. The manufacturer plate lists GVWR at 3750 and capacity at 810 so 2940 from Subaru, Edmunds lists the factory curb weight of a 98 L coupe at 2720 which I think is probably more accurate. For as much weight saving as I've done I've also added weight so it makes sense that I'm close to where I started


I had a moment of clarity when I was pondering why my water temp sensor has never worked, because it is in the middle of a rubber hose it is not grounded!


After soldering on a ground wire it works just fine, I am shamed by how long I spent not knowing what I should do but sometimes the simplest solutions are the hardest to see


I didn't want to risk getting my new RT660's chewed up by soft springs so it's time to put on the best spring/strut combo you can buy according to the forums 10 years ago when forums were still a thing


My old struts were just generic off brand bugeye struts and the post was threaded all the way to the step but the D-Specs are like most struts where the threads stop earlier so I need to do the washer/spacer trick


I'm not sure where these washers are originally from but they're super thick, I have a bunch of them and they fit just right, they have a taper to them inside and outside so I put them on open side down between the tophat and the nut


The swift springs look like they're upside down to me but this is how they fit and the logo is rights side up, I'm just used to seeing the closer coils on progressive springs at the top but maybe because they are for inverted struts?


It was a pretty big pain to get to the rear strut towers past the seats and through the roll bar and without removing the upper seat panel but I did it, wish I would have done this when I had everything out for the rear seat delete


The front struts were really easy to assemble, I didn't even need the spring compressor. The old struts felt great, I didn't have high hopes for them but they held up, the version 5 springs and the bugeye struts are for sale now cheap


One of the best things about the newer struts is you don't have to remove your brake lines, Subaru is asshore for doing that on the earlier models


The directions say to break the struts in you want to set them to 5 full turns from max stiff, I didn't get a tool/key or instructions for that matter because I bought the struts individually for much cheaper. I looked online and the tool is just a T15 torx so I went to adjusting, the fronts were set to max stiff out of the box but the rears were possibly set to the 5 turns I just went to max stiff to count 5 turns back. No feedback yet for how they ride, I just finished installing last night and haven't driven the car yet
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